infrastructure
Managing machines and team members with utmost care.
Biloree’s production unit has been set up at Lodhika GIDC which is about 16km away from Rajkot. It spreads over 3 acres with a production capacity of 2,00,000 units per month. It is made sure that the location is kept very hygienic and the gardens are maintained thoroughly. Along with having high-tech machines and cutting-edge amenities, we also hold a sufficient loading and unloading capacity unit. Especially for centrifugal die-casting, the foundry has three heavy-duty induction furnaces. Every process carried out is fully automated and up-to-date.
In addition, we have placed an order for a Carousel Machine, which will aid the fleet’s manufacturing. All the products are manufactured with utmost care. Also, a canteen has been set up to serve complimentary meals to all of our employees. We also have geared up on our plans to increase the current manufacturing capacity.
Glimpses of our Facility
Quality Certification
The company was certified by ISI 6759 quality marks by the Indian Government in 1979. We also got proudly certified with ISO 9001: 2015 for quality management by the renowned 'TUV certification body", Germany.
Biloree has been recognised as an enterprise with high financial strength and high operating performance as per an inspection report carried out by SME.
Our Production Process
A transparent, accelerated and advanced way of production.
Procurement ofRaw Materials
Melting andPouring
Centrifugal Die-Casting
Final Machining
Honing Process
Quality Checkand Assurance
Identificationand Packaging
Procurement of Raw Materials
We, at Biloree, make sure that only high quality and valued products are procured. The process is hence carried out in a very systematic way with a proper inspection. For eg: The procurement of 'Pig Iron' for cylinder liners is done as per the specified requirement without any compromise to its properties at all. These parts are proudly purchased from the listed suppliers: 1) Gujarat Small Industries Corporation (Usha Inspat), 2) Sesa Industries Ltd. – Goa, 3) Kirloskar.
Melting and Pouring
These raw materials are then melted into finished products in our Induction furnace. Presently, we possess the capacity to melt 12 Tones material per day. At every stage, we perform our own testing and quality checks along. Every heat is monitored within the laboratory by its critical parameters. The lab is equipped with a spectrometer, microstructure optical hardness tester and a carbon-silicon analyzer. Once there is a heads up given of all alignments, only then the pouring process is performed. During this procedure, the pouring temperature is measured carefully to control the desired casting quality of the products.
Centrifugal Die-Casting
With the help of this process, we improve the casting quality very efficiently with respect to the conventional casting process. Dies are rotated in o-axis with the speed of 1200 Rpm for creating Centrifugal force. For the best results, we maintain <5% Ferrite in our castings. This in turn helps us to produce uniform and consistent casting quality at every interval. After the completion of the casting process, the casting of these cylinders falls into the rough machining Department. Here, high-end vertical turning lathe and CNC machine are used to meet up to the desired & accurate dimensions. Every product is measured by all of its parameters with due attention during this process.
Final Machining
As the name suggets, this is the final and the most important process carried out. All the semi-finished products are taken to the final machining section here. The final turning operations are done on the body size and in the bore size on state-of-art machinery like C.N.C machine, high precision lath machine, copping lathe machine, grinding machine etc. With a CNC machine on board, everything can be programmed as per the required sizes, dimensions and finishing of liners. This is how you can expect an accurate size in the inner diameter and on the body size with excellent finishing. Finally, the product is all set to get dispatched to the honing department.
Honing Process
When the liners fall into the honing department, the honing operation is carried out in the bore size by one of these latest systems, i.e. Plateau Honing System. We have a specialised and dedicated team of engineers to achieve accurate honing angels as per drawings and producing zero to zero bore size with the proper finishing in RA value as required, bowl roughness, bore sizes and parameters. Then, Mitutoyo's Surface Tester, model SJ 301, measures surface properties. To get a report on the honing cross angle and the distance between the two parallel grooves, VW SPM 4, an incident light microscope is used. The honing texture can now be seen and photographed properly. Finally, it becomes ready to get dispatched to the inspection department and Quality Control Department for the final inspection.
Quality Check and Assurance
We, at Biloree, realise that the global engine market demands quality products and so our team works rigorously to attain these goals. For further betterment, we use a Spectro Maxx, a German-made spectrometer that analyses all chemical compositions in 30 seconds. Every heat is monitored by the Spectro lab for confirming all the alignments to carry out the pouring procedure later. After examining each heat property, the material’s cylindricity, roundness, concentricity, parallelism, co-axiality, squareness, and flatness is checked. Also, the metrography qualities of the material are examined using a microscope.
Identification and Packaging
A laser marking system is what we use for identification and traceability of the components. Our own quality control department with various testing and quality checking equipment ensure proper delivery to customers. The team then uses a returnable high GSM plastic packaging, and for a secured and hassle-free transportation of the products.
Guarantee Statement
All important manufacturing procedures, from material composition to final inspection before dispatch, are documented and evaluated to guarantee that we continuously deliver high-quality products that satisfy international standards. For instance, we use use ultrasonic cleaning for the cylinder liners for them to give best results and control value. New product design and development are also routed through APAQ Process Quality and integrated into the production process via:
Process monitoring and Operating instructions
Efficient Set-up approval
Brief Control plans and checklists
Process capability evaluation
Clientele
A well-embraced journey together
